KAPP Engineering | Control Systems, Process Control & Automation Specialists
KAPP Engineering Pty Ltd
Unit 1A, 37 Delawney Street
Balcatta, WA 6021, Australia
Email:
Phone: (08) 6103 1234
Fax: (08) 6103 1235
 
 
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Projects Details
Projects > Limestone Block Manufacturing Machine
 
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Project Title:
Limestone Block Manufacturing Machine
 
Customer:
Company:
Dynamech Equipment
Description:
Dynamech Equipment and Eaton Design Engineering Services form part of the Eaton Enterprises (WA) Pty Ltd group which provides consultation for the design, manufacture and supply of material handling, special built equipment and specialised products and services to the Mining, Quarry, Transport, Brick & Tile, Drilling & Production industries in Western Australia.
Contact:
Ken Eaton (Managing Director)
Phone No.:
0418 925 081
 
Customer Requirements:
Design, supply and commission the PLC-based control systems to control a Limestone Block Manufacturing Machine. This machine has been designed and built by Dynamech Equipment.
 
Solution:
The control solution for this project comprises of 1 x Koyo DL06 PLC which interfaces to a series of hydraulic drives via solenoid valves. The system is capable of operating in Manual and Automatic modes. In the Manual Mode, the operator controls the sequencing of the machine by activating a series of control switches. A UniOp text display panel is included to display operator messages, including the current operation being performed by the system (so that the operator never “forgets” which stage he is up to). The PLC provides interlocks to prevent the operator from performing the operations out of sequence, with an additional override function to allow the operator to perform out-of-sequence operations if required.

In Automatic Mode, the operator needs only to press the Start pushbutton for the system to operate in a continuous cycle. The operating sequence is controlled by a set of limit switches which indicate the current status/position of the machine’s hydraulic drives. In this mode, the machine operates at the maximum possible speed to optimise production.

Safety alarms and interlocks were added to ensure that the system is stopped in the case of limit switch failure or emergency stop.
 
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